New MN3 Geometry from Walter Combines Long Tool Life with High Metal Removal and Improved Chip Breaking

Highly positive and double sided, this new Walter insert geometry is specially designed for non-ferrous (ISO N) machining.

Waukesha, WI — Walter has introduced the MN3 insert geometry specially designed for cost-effective machining of non-ferrous (ISO N) materials. The geometry is ideal for the medium machining of non-ferrous metals (for example aluminum, copper, or brass alloys) and secondarily for the fine finishing of small components made from steel, stainless-steel and high-temperature alloys.

Walter MN3 Geometry is specially designed for ISO N (non-ferrous) machining.

Positive with four cutting edges, it can be used on both sides, thus combining long tool life and high metal removal rates with greater cost-efficiency. The polished rake face improves chip removal, and the extremely sharp cutting edge creates a softer cutting action, important factors in the insert’s positive reception by the market. The softer cutting action enables successful machining of unstable components and components with long overhangs.

This double-sided insert is a powerful expansion of the existing Walter portfolio for non-ferrous (ISO N) machining with positive geometries, the FN2 and MN2. Walter is launching the new indexable insert in two grades; WN10 a cost-effective, uncoated, and polished grade; and WNN10 with a wear resistant HIPIMS PVD coating, with an extremely smooth surface, and an optimized layer bonding.

MN3 is the first Walter geometry to have double the number of cutting edges while also being highly positive. The rake angle on the radius is 29°. Thanks to the highly positive cutting edge, users benefit from improved chip breaking – even when working with “lead-free materials” like CuZn21Si3P. The surface roughness was also optimized, which allows for an increased tool life even when working with materials that tend to stick with built-up edges. The negative basic shape with double the number of cutting edges increases productivity and cost-efficiency.

Walter, a global leader in the metalworking industry for over 100 years, offers a wide range of precision tools for milling, turning, drilling, and threading applications. The company helps customers in the aviation and aerospace industries, automotive, energy, and general industry improve process reliability and increase productivity. As an innovative partner capable of creating digital process solutions for optimal efficiency, Walter is pioneering Industry 4.0 throughout the machining industry. With Regional Headquarters in Waukesha, WI, Walter markets its competence brands Walter, Walter Titex, Walter Prototyp and Walter Multiply through a network of channel partners and field engineers across the USA, Canada, Mexico, and Brazil. www.walter-tools.com/us